Rust

Comprehensive Guide to Rust Repair and Prevention

Identification of Rust

  • Early Signs: Rust often begins with bubbling and cracking of the paint surface, followed by brown staining as it progresses.

Rust Removal Process

  1. Rust Assessment:
    • Evaluate the extent of the rust. Surface scratches with minor rust can be treated, whereas bubbling beneath the paint often indicates deeper corrosion requiring more intensive repair.
  2. Removing Rust:
    • Use 400 grit sandpaper from our Sandpaper Pack or a wire brush to eliminate all traces of rust. For less invasive rust spots, be careful to preserve surrounding paint.
    • Consider using a drill with a wire brush attachment to expedite the process, available at most hardware stores.
  3. Applying Rust Converter:
    • After rust removal, apply Mar-Hyde One-Step Rust Converter to the bare metal to halt further rusting. This converter is available on our site and transforms rust into a stable, paintable surface.
    • Follow product instructions for application and curing times to ensure effectiveness.
  4. Surface Preparation:
    • Post-conversion, check for any pitting or uneven areas. Use body filler or spot putty to smooth out these imperfections, creating a flawless base for painting.
    • After smoothing, apply a high-quality automotive primer to prepare the area for painting. Ensure that sanding post-primer does not remove the protective layer formed by the rust converter.

Preventing Future Rust

  • Regular Maintenance: Promptly treat any chips or scratches to prevent rust formation.
  • Vehicle Care: Keep your vehicle clean and dry, applying protective wax to shield against environmental factors that promote rust.
  • Seasonal Considerations: In regions using road salt in winter, increase the frequency of washing and apply additional protective treatments.

General Tips

  • Tool Efficiency: Using the right tools like a slide hammer or a wire brush attachment can make the job easier and more effective.
  • Protective Measures: Always work in a well-ventilated area and wear protective gear such as gloves and safety glasses to safeguard against debris.
  • If you just have surface rust, wire brush out as much rust as you can then treat the area with a rust preventative.